Our manufacturing facility in Jagadhri spans a vast area, equipped with state-of-the-art imported machinery. From pure raw material melting to precision circle cutting, every stage of our production line is optimized for absolute metallurgical integrity and dimensional accuracy.
The foundation of our quality begins here. We utilize advanced High-Frequency Induction Furnaces to melt premium LME Grade 'A' Copper Cathodes and Zinc. Our Continuous Casting lines ensure a homogeneous alloy structure free from porosity and impurities.
To guarantee a flawless, mirror-like finish on our final products, cast slabs undergo rigorous face milling. This heavy-duty machining process meticulously removes any surface oxidation, casting scales, and sub-surface defects before rolling.
The core of our precision engineering. We employ sophisticated 4-HI and 20-HI Reversible Cold Rolling Mills. Equipped with Automatic Gauge Control (AGC), these mills reduce thickness with extreme dimensional accuracy, ensuring tight tolerances across the entire coil length.
To achieve the exact temper (Soft, Quarter Hard, Half Hard) requested by our clients, the rolled coils undergo Bright Annealing. Processed in electrically heated Bell Furnaces under a highly controlled Nitrogen atmosphere to prevent any oxidation.
An automated continuous pickling and brushing line is used to thoroughly clean the metal surface. This chemical treatment ensures the complete removal of any residual rolling oils or micro-oxides, delivering a pristine, ready-to-use surface.
Our precision rotary slitting lines cut wide mother coils into narrow strips with burr-free edges and exact width tolerances. Finished coils are then securely strapped and seaworthy packed to prevent transit damage and oxidation.
For clients requiring flat sheets and plates, coils are passed through advanced flattening and cut-to-length lines. Multi-roll levelers eliminate coil set and internal stress, delivering perfectly flat sheets cut to exact length specifications.
We utilize heavy-duty mechanical and hydraulic blanking presses to punch out Copper, Brass, and Bronze circles. Tooling precision ensures concentricity and smooth edges, making them ideal for deep drawing and cookware manufacturing.
Schedule a virtual or physical plant tour to see our ISO certified manufacturing process in action.